Back on the bodywork now. I am working towards a rear door fitment, but the hinge positions needed replacing. So first thing was to cut out the broken section and make up a replacement section. Before that though, I marked the panel for the hole positions.
Then trial fit of the patch.
Welded in the patch and then same procedure for the lower hinge position. I need to upgrade my welder I think, After talking to fellow UMM owner (and ace welder) Chris Wheeler, my welder is struggling with this thickness of metal. Then trial fit of the pickup door to check position of hinge holes. I have made two plates that go inside the panel, these plates have been tapped M8 to take the bolts. New stainless ones are on order.